Valero Houston Refinery Expanding for Eagle Ford Crude

Valero Houston Refinery
Valero Houston Refinery

Valero plans to boost Eagle Ford refining capability by adding a 90,000 b/d crude topper at its Houston refinery. The 160,000 b/d refinery is set up to refine the typical light, sweet crude, but the topper will allow the facility to process even greater volumes of lighter Eagle Ford Crude. As much as 40% of Eagle Ford crude production is consider condensate and has an API gravity of more than 50 degrees.

The topper will essentially separate components that are too light before they enter the crude unit.

William R. Klesse made the following comment just a few months prior: "So we have quite a study going on, for instance, at Corpus Christi and our Houston Refinery, where at the Houston Refinery we have a very large cat cracker and yet, we don't have a lot of crude capacity. So these are the things that tie to our whole strategy statement that I spoke about earlier where we look at things that continue to, in the essence, lower our overall cost to produce from the womb to the tomb."

The upgrade at the Houston Refinery will allow the company to refine greater volumes of domestic crude, which can be purchased at a lower cost than foreign crude. The upgrade will allow for greater production of gasoline and diesel from the refinery.

This announcement follows Flint Hills Resources' $250 million plan to upgrade its Corpus Christi Refinery. The Flint Hills plan was announced in August of 2012.

Gulf Coast refineries spent years readying for heavier crudes from South America, but the latest boom in domestic production has reversed the trend. Now, refineries like Valero and Flint Hills are preparing to refine more light crude.

Flint Hills Resources Plans $250 Million Refinery Expansion

Flint Hills Resources' West Refinery in Corpus Christi is getting $250 million in upgrades. The improvements will allow the company to process more Eagle Ford crude and reduce emissions. The upgrades wouldn't add capacity, but would allow the company to process more South Texas crude. Flint Hills operates two Corpus Christi refineries. The West Refinery that will be upgraded refines 230,000 barrels of oil per day and the East Refinery refines 70,000 barrels per day. Currently, only 50% of the crude processed in the West Refinery is sourced from the Eagle Ford, but additional processing facilities will allow Flint Hills to maximize the use of local supply. The expansion will not be noticeable to the untrained eye and will add 1,000 jobs at the peak of construction.

“If we receive the final go-ahead and appropriate permits the site will see construction activity for about two years, with as many as 1,000 additional workers on site on many days,” Gaarder added. “However, this project will not require more land nor will new equipment be easily noticed from I-37.” Flint Hills also is establishing a project-specific, near-neighbor panel.

Flint does have to file for permits from both the TCEQ and the EPA before construction can start. Read the full news release at fhr.com